How To Solder Wiring Harness

The solder should be fed into the cool side away from the heat which allows it to be drawn in smoothly by the heat transfer through the wires.

How to solder wiring harness. My question now is how to to the Y-splice on the wires. When done correctly you will not affect the performance of the conductor. Tin the tip of the iron and then clean it with a sponge before heating the wire.

Cables are usually braided or twisted strands of conductor thats then sheathed in protective material. Heat the wires so they are hot enough to melt the solder then apply the solder to the twisted wires not the tip of the iron. The location of splices shall be staggered to minimize the increase in profile to the harness.

That also gives an opportunity to check the insulation along the way. Final assembly profile shall not impact form fit or function. Thanks for watching The Flat Rate Mechanic.

If your re-wiring your car or truck then this is a MUST Video For YOU. A wire is a strand of material conductive material that conducts electricity such as aluminum or copper. Once the connection evenly turns the correct silver color of solder remove the soldering iron and allow the joint to cool.

Group and tape the power ACCY and ground wiring together. Its vital to use a soldering iron that brings the wire up to temperature quickly. I wonder though about the matter of soldering the old wire at the engine harness.

Each wire in a wire segment is then uniquely identified see Chapter 4 Wire. Wait 20 30 seconds until the pot solder and the iron all reach the optimal temp. Ad One Stop Shop For Connectors.